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Profil, kontura, povrch

The surface or the surface profile is frequently a decisive factor in quality inspection. Laser scanners from Micro-Epsilon are frequently used for this. If traversing laser point sensors are used, these also measure a profile of the surface. The profile measurement is often used on robots or inspection systems for controlling further processes.

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Coil edge

Rolled sheets in the metal industry are wound on coils for transport. It is important that directly before and also after the coiling, to check the position and the edge condition of the metal strip. optoCONTROL ...

Measuring dental samples confocal

Confocal optoNCDT 2401 sensors are used to check the surface topography of dental samples. These sensors are distinguished by their high resolution and independence from the type of material surface involved. The ...

Inspection of rotationally symmetrical parts

The scanCONTROL laser scanner is used for part inspection of various hypoid-tooth components and a digital model of the tooth structure of the component is generated by the measurement system. In this way, the 3D ...

Display glass defects

A special measuring system has been developed for the quality control of display glass. The glass pane is placed on a measuring table by a robot. A measuring arm with several confocal sensors traverses the glass pane ...

Reading the DOT code on tyres

When manufacturing automobiles for the American market, the DOT numbers of the tyres must be stored. Vision systems are not suitable for reading the code, due to the poor contrast involved (black letters on a black background). ...

Flat glass defects

A special measuring system has been developed for the quality control of flat glass. The glass pane is placed on a measuring table by a robot. A measuring arm with several confocal sensors traverses the glass pane there. If any ...

Shape measurement of rotation symmetrical parts

As rotary pistons for pumps must have very precise surface geometries, the pistons have to undergo 3D shape measurement. The scanCONTROL laser scanner is moved vertically by a linear axis in a special measuring machine. In doing ...

Automatic winding of glass fibre cables

An even and tight winding must be maintained for the automatic winding of glass fibre cables on drums. scanCONTROL 2800 profile scanners are used for monitoring the coiling machine. They monitor the windings on the drum and control ...

Rail wear

Tram or train rails are subject to constant wear either due to corrosion or due to friction during use. Rails are checked for wear completely automatically using a system developed by Micro-Epsilon. A test car records the surface profile ...

Position of the rubber grip on golf clubs

It is important for the production of golf clubs that the rubber grip is perfectly positioned on the shaft. The rubber grip must not only be completely on the shaft; the rubber must also not be twisted. The scanCONTROL 2800 is used for this ...

Measurement of large geometries with precision machines

Measuring complex part geometries is a task for the scanCONTROL laser scanner. Laser scanners are used in the precision machines of EHR in order to perform a component inspection at high resolution and without contact. The special feature is ...

Optical sensors in side trimming systems of saw mills

The tree trunk cut into planks in saw mills still shows the wane of the original tree on the edges. In order to achieve an optimum cutting width and thus a maximum yield here, laser triangulation sensors are installed every 30 to 50 cm which ...

Geometry inspection of ingots

Ingots are sawn into thin wafers for the production of photovoltaic modules. However, geometric deviations can occur during the manufacture of ingots which adversely affect the arrangement of the wafers in the module. Therefore, ingots are inspected ...

Adhesive beading check on border strip

Border strips are automatically adhered to glass by robots in vehicle production. This automatic process must be monitored as the application of uniform adhesive beading by the robot is not certain. The adhesive beading is checked immediately after the ...

Robot positioning for application of seals

In order to permanently protect weld seams against the penetration of moisture, BMW AG’s Leipzig factory seals the weld seam on the roof rail. A robot automatically applies sealant at the position where the side frame  is joined to the roof panel. A ...

Adhesive beading check

It is important during the gluing in of glass panes in automobile production that the adhesive beading shows a constant track. Therefore a robot arm tracks the adhesive beading track exactly with a scanCONTROL laser scanner. In doing so, the robot centres ...

Measurement of contact lenses

The object must endure various tests during the search for new materials for contact lenses. In doing so, the lens is located in a small case with saline solution. The lenses are inspected in the case without contact using the optoCONTROL 2600 for dimension ...

Paintwork defects

The exterior appearance is an important factor for many surfaces. The reflectCONTROL inspection system is suitable for automatic defect inspection of reflecting surfaces. This system measures the quality of the surface without contact using light reflections ...

Bearing shell surface

Sliding bearings are used in combustion engines for the crankshaft and camshaft. The bearing shells are often composed of three layers whereby the inner layer is only metallised or sputtered. If there are residues on the bearing shell, the inner layer has too ...

Profile

Profile measurement generally describes the measurement of the object contour, flat or as a track. Basically, it is possible that either the sensor traverses across the object or the object moves through the measuring range of the sensor. It is important therefore ...

Tester for (railway) wheel rim measurement

Testers are integrated in the track bed for the wear control of wheel rims on trains. The profile is checked during the passage of the train. Point-type and line-type lasers measure the diameter and the profile of the wheel. Thus, a precise statement of when the wheel ...

Tyre surface

Three laser scanners from the scanCONTROL series measure the surface profile of tyres. The turnkey tester is at the end of the production line where each tyre is examined for dents and bulges. The tyre is clamped and rotated by 360° within one second. Lettering and symbols ...

Completely automatic 3D repair welding

For heavy equipment such as soft coal excavators, it is often cheaper to repair parts than to replace them. For the repair of chain links during maintenance work, the worn material is welded on again by a robot. In order to automate this process, a 3D surface scan must be performed ...

Groove

A groove can occur in many different objects as a sustained depression. Whether a groove is desired or not is the question. If a single track measurement of a groove is sufficient, laser point sensors, confocal, capacitive or eddy current sensors can be used for this depending on the ...

In-line inspection of the rubber on windshield wiper blades

A faultless surface is indispensable for the functionality of wiper blades. Therefore, wiper blades are inspected by the measuring system after the extrusion in the endless state. In doing so, two scan CONTROL 2800 sensors are used. The inspection is performed above and below the material.

Measurement of key profiles

In the production of security keys, the correct blank must be located in the machine before grinding of the teeth can be checked. An optoNCDT 2200 laser sensor traverses across the profile, recording the surface profile precisely while doing so. A measurement profile without any gaps and a very ...

Weld seam profile

Welding robots which perform the joining automatically are often used for joining metals. For visible parts, the weld seam must satisfy certain optical criteria; for example, there must be no remaining welding beads. A laser scanner is installed directly after the welding head for this. It measures ...

Weld seam tracking for pipeline inspection

Defective weld seams are often the reason for leaks on pipelines. Therefore, the seams are inspected on the outside after the welding with the profile scanner scanCONTROL 2800. In doing so, the scanner is positioned in a testing device on the pipe. After the manual alignment, the scanner automatically ...

Welded sheets on gas valves

For automatic welding processes, the quality of the weld is often dependent on how precisely the welding head is positioned for the seam place. If the positioning is checked by a measurement system before the welding, unnecessary rejection can be prevented right from the start. The elster company uses ...

Windscreen defects

During the production of windscreens, it can happen that the correct curvature of the windscreen has not been maintained or the fissures and cracks in the surface make the windscreen unusable. A system has been developed for this purpose which inspects the windscreens completely in-line for a surface free ...

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